Laufer - Complete reconstruction with Keba system
Compression molding machine reconstruction
Clamping force: 1000kN
Location: Czech Republic
Retrofitting with Keba controler CP051Y + extensional modules + Keba Speed pump
Equipped with auto safety gate
Keba servo pump
Machine sequencer
Coining/venting functionality
Other special production requirements
Complete renovation included new Keba controller and silicone stuffer installation on REP machine
Complete reconstruction of old REP machine and rebuild to silicon parts production. Included the new Keba system installation, manufacture and installation of silicone stuffer.
Year of construction 1996
Typ: REP DP330T
Clamping force: 3300kN
Automotive
Location: Morocco
- Manufacture of silicone stuffer and installation on the REP machine
- Transformation to silicone production
- complete reconstruction included new Keba controller
- Servo pump installation (125 l/min): Phase Drive, Phase motor, Casappa pump
Engel ES700/175 complete renovation and modernisation
Renovation and modernisation of Engel injection molding machine, Keba retrofitting and inverter installation
Year of production: 1989
Type: ES700 / 175
Clamping force: 1750 kN
Location: Czech Republic
- control exchange by new Keba system and extensional IO modules
- new electro: wiring, cables, cabinets, sensors, …
- additional 24 heating zones
- installation of Parker inverter to save energy
- custom application development based on customer requirements
Pan Stone Inj-500/4000 controller exchange
Exchange of obsolete original Fuji controler by Keba system
Retrofit of 2 vertical rubber injection molding machines
Year of construction 2019
Model: PAN STONE Inj-500/4000-A-FIFO
Clamping force: 5000kN
Automotive
Location: Morocco
Success story:
Customer (automotive supplier) bought 2 new Pan Stone machines equipped with very obsolete controller from Fuji.
Although the machines itself are very good and heavy, the orig. controller limits the usage of the machines and causes very unstable production.
The application was very incomprehensible and made customer's life very complicated.
After discussion we considered to replace orig. controller by Keba system with application, which was adjusted for his production.
Exchange and commissioning of both machines were successfuly finished in one week !!! and after short production break, the machines produce stable 24h per day. All production guys are very, very happy.
And this is the main reason why I am doing this job - make the machines better!
Compression molding machine reconstruction
Berges renovation including New Keba control system installation, new cabinet, wiring, hydraulic service, energy saving Parker inverter.
Year of construction: 1984
Clamping force: 2500 kN
Location: Germany
- New Keba controller CP051Y + extensional IO modules
- Parker frequency inverter
- Regulation of additional 24 heating zones
- New safety gates
- Custom application with machine sequencer and other special production requirements
LSMtron 2 platen injection molding machines renovation
Original obsolete controller replacement by Keba controller installation and machines commissioning
Year of construction 2010, 2011
Typ: LS1800S_i215S and LS1800_i150S
Clamping force: 18000 kN
Location: Russia
Automotive
- Controller exchange
- Keba controller installation
- implementation of new customer requirements
- commissioning and test in production
- 2 machines LS1800S_i215S and LS1800_i150S
2x REP DP330T - Keba retrofit
Rubber injection molding machine complete reconstruction
Solution when your project can not cover new machine (or maybe even when can cover)!
Year of construction 1996
Typ: REP DP330T
Clamping force: 3300kN
Location: Morocco
- complete reconstruction - Retrofit with Keba controler CP051Y
- Servo pump installation (125 l/min): Phase Drive, Phase motor, Casappa pump
Doush rubber injection machines
Rubber injection molding machine
Year of construction 2018
Typ: Doush 600, Doush 275
Clamping force: 6000kN/2750kN
Location: Serbia
- Programming of the new customer application optimised for special production features
- Equipped with Keba controller
- Commissioning and optimisation
- Implementation of special customer requirements
REP DP330T complete renovation included new Keba controller
Vertical rubber injection molding machines REP renovation
Complete reconstruction of 4 old REP machines included the new Keba system installation
Year of construction 1996
Typ: REP DP330T
Clamping force: 3300kN
Automotive
Location: Morocco
- complete reconstruction / renovation
- new Keba control system installation
- Servo pump installation (125 l/min): Phase Drive, Phase motor, Casappa pump
- new customer control application and user interface based on customer requirements
ENGEL ES1300/225 full renovation including Keba control installation and energy saving Parker inverter
Renovation and modernisation of Engel injection molding machine
Year of production: 1991
Type: ES1300/225
Clamping force: 2250kN
Location: Germany
- Installation of the new Keba controller including regulation for next 24 heating zones
- Installation of Parker inverter – energy saving
- Installation of Duroplast stuffer
- new wiring, new cables, new cabinets, new sensors
- custom application development specified for Duroplast production