Pan Stone Inj-500/4000 controller exchange
Exchange of obsolete original Fuji controler by Keba system
Retrofit of 2 vertical rubber injection molding machines
Year of construction 2019
Model: PAN STONE Inj-500/4000-A-FIFO
Clamping force: 5000kN
Automotive
Location: Morocco
Success story:
Customer (automotive supplier) bought 2 new Pan Stone machines equipped with very obsolete controller from Fuji.
Although the machines itself are very good and heavy, the orig. controller limits the usage of the machines and causes very unstable production.
The application was very incomprehensible and made customer's life very complicated.
After discussion we considered to replace orig. controller by Keba system with application, which was adjusted for his production.
Exchange and commissioning of both machines were successfuly finished in one week !!! and after short production break, the machines produce stable 24h per day. All production guys are very, very happy.
And this is the main reason why I am doing this job - make the machines better!
DESMA 968.400 DRC2000 - retrofitted by Keba
Desma retrofit - original obsolete Siemens exchanged by Keba
Vertical rubber injection molding machine renovation
Year of construction 1999
Typ: Desma 968.400 DRC2000
Clamping force: 4000kN
Automotive
Location: Poland
- Original Siemens out of date and no spare parts
- production optimisation -> custom application specialized for specific parts and quality control
- special production sequence (free programmable machine sequencer)
BERGES BDPHAS-250 - Keba retrofit
Compression molding machine reconstruction
Year of construction: 1984
Clamping force: 2500kN
Location: Germany
Compression molding machine reconstruction (Presse Maschine)
Retrofitting with Keba controler CP051Y + extensional modules + Parker frequency inverter
- Equipped with safety gates
- Equipped with 24 heating zones
- Machine sequencer
- Coining/venting functionality
- Pump energy saving functionality
- Other special production requirements
2x LSMtron LS1800S - Two platen IMM - Keba retrofit
2 platen injection molding machines
Controller exchange, Keba controller installation and machines commissioning
Year of construction 2010, 2011
Typ: LS1800S_i215S and LS1800_i150S
Clamping force: 1800kN
Automotive
Location: Russia
- Controller exchange
- Keba controller installation
- implementation of new customer requirements
- commissioning and test in production
- 2 machines LS1800S_i215S and LS1800_i150S
2x REP DP330T - Keba retrofit
Rubber injection molding machine complete reconstruction
Solution when your project can not cover new machine (or maybe even when can cover)!
Year of construction 1996
Typ: REP DP330T
Clamping force: 3300kN
Location: Morocco
- complete reconstruction - Retrofit with Keba controler CP051Y
- Servo pump installation (125 l/min): Phase Drive, Phase motor, Casappa pump
Doush rubber injection machines
Rubber injection molding machine
Year of construction 2018
Typ: Doush 600, Doush 275
Clamping force: 6000kN/2750kN
Location: Serbia
- Programming of the new customer application optimised for special production features
- Equipped with Keba controller
- Commissioning and optimisation
- Implementation of special customer requirements
REP DP330T - Keba retrofit
Rubber injection molding machine complete reconstruction
Solution when your project can not cover new machine (or maybe even when can cover?!)
Year of construction 1996
Typ: REP DP330T
Clamping force: 3300kN
Location: Morocco
- complete reconstruction - Retrofit with Keba controler CP051Y
- Servo pump installation (125 l/min): Phase Drive, Phase motor, Casappa pump
- special production sequence (free programmable machine sequencer) and customer requirements
ENGEL ES1300/225 - Keba retrofit
Injection molding machine reconstruction
Year of construction 1991
Typ: ES1300/225
Clamping force: 2250kN
Location: Germany
Engel retrofit - PLC exchange by new generation Keba controller
Retrofitted with Keba controller + extensional modules + Parker inverter (energy saving)
Implementation of special customer requirements + machine sequencer for Duroplast production
Dekuma rubber injection machine prototype (service and production optimisation)
Rubber injection machine
Clamping force: 6500kN
Location: Slovakia
- Service hydraulics
- Machine production optimisation
- New external heating devices delivery and installation
Engel 500 - complete reconstruction and transformation to 2C machine prototype (Maschinenumbau)
Injection molding machine reconstruction (IMM Retrofit) and transformation for double-barrelled production
Multicomponent parts production
Original machine: Engel 500
Clamping force: 5000 kN
Location: Canada
- IMM reconstruction - Retrofit with Keba controler CP052Y + extensional modules + Hotrunner 24 zones module
- 2 Servo pumps installation (200l/min + 65l/min): Phase Drive, Phase motor, Casappa pumps
- second injection unit assembling and installation from the back side
- rotary table commissioning
- special production sequence and requirements