PAN STONE Inj-500/4000

Pan Stone Inj-500/4000 controller exchange

Exchange of obsolete original Fuji controler by Keba system

Retrofit of 2 vertical rubber injection molding machines

Year of construction 2019

Model: PAN STONE Inj-500/4000-A-FIFO

Clamping force: 5000kN

Automotive

Location: Morocco

  

Success story:

Customer (automotive supplier) bought 2 new Pan Stone machines equipped with very obsolete controller from Fuji.

Although the machines itself are very good and heavy, the orig. controller limits the usage of the machines and causes very unstable production. 

The application was very incomprehensible and made customer's life very complicated.

After discussion we considered to replace orig. controller by Keba system with application, which was adjusted for his production.

Exchange and commissioning of both machines were successfuly finished in one week !!! and after short production break, the machines produce stable 24h per day. All production guys are very, very happy.

And this is the main reason why I am doing this job - make the machines better!

 

DESMA 968.400 DRC2000

DESMA 968.400 DRC2000 - retrofitted by Keba

Desma retrofit - original obsolete Siemens exchanged by Keba

Vertical rubber injection molding machine renovation

Year of construction 1999

Typ: Desma 968.400 DRC2000

Clamping force: 4000kN

Automotive

Location: Poland

  

- Original Siemens out of date and no spare parts

- production optimisation -> custom application specialized for specific parts and quality control

- special production sequence (free programmable machine sequencer)

 

BERGES Compression machine

BERGES BDPHAS-250 - Keba retrofit

Compression molding machine reconstruction

Year of construction: 1984

Clamping force: 2500kN

Location: Germany

  

Compression molding machine reconstruction (Presse Maschine)

Retrofitting with Keba controler CP051Y + extensional modules + Parker frequency inverter

- Equipped with safety gates

- Equipped with 24 heating zones

- Machine sequencer

- Coining/venting functionality

- Pump energy saving functionality

- Other special production requirements

LSMtron LS1800S - Two platen IMM

2x LSMtron LS1800S - Two platen IMM - Keba retrofit

2 platen injection molding machines

Controller exchange, Keba controller installation and machines commissioning

Year of construction 2010, 2011

Typ: LS1800S_i215S and LS1800_i150S

Clamping force: 1800kN

Automotive 

Location: Russia

 

- Controller exchange

- Keba controller installation 

- implementation of new customer requirements

- commissioning and test in production

- 2 machines LS1800S_i215S and LS1800_i150S

Another 2 REP machines finished!!!

2x REP DP330T - Keba retrofit

 

Rubber injection molding machine complete reconstruction

Solution when your project can not cover new machine (or maybe even when can cover)!

Year of construction 1996

Typ: REP DP330T

Clamping force: 3300kN

Location: Morocco

 

- complete reconstruction - Retrofit with Keba controler CP051Y 

- Servo pump installation (125 l/min): Phase Drive, Phase motor, Casappa pump

 

 

Doush rubber injection machines - application, commissioning and optimisation

Doush rubber injection machines

Rubber injection molding machine

Year of construction 2018

Typ: Doush 600, Doush 275

Clamping force: 6000kN/2750kN

Location: Serbia

 

- Programming of the new customer application optimised for special production features

- Equipped with Keba controller

- Commissioning and optimisation

- Implementation of special customer requirements

REP DP330T - Keba retrofit

REP DP330T - Keba retrofit

Rubber injection molding machine complete reconstruction

Solution when your project can not cover new machine (or maybe even when can cover?!)

Year of construction 1996

Typ: REP DP330T

Clamping force: 3300kN

Location: Morocco

 

- complete reconstruction - Retrofit with Keba controler CP051Y 

- Servo pump installation (125 l/min): Phase Drive, Phase motor, Casappa pump

- special production sequence (free programmable machine sequencer) and customer requirements

 

ENGEL ES1300/225 - Keba retrofit

ENGEL ES1300/225 - Keba retrofit

Injection molding machine reconstruction

Year of construction 1991

Typ: ES1300/225

Clamping force: 2250kN

Location: Germany

 

Engel retrofit - PLC exchange by new generation Keba controller

Retrofitted with Keba controller + extensional modules + Parker inverter (energy saving)

Implementation of special customer requirements + machine sequencer for Duroplast production

Dekuma rubber injection machine prototype

Dekuma rubber injection machine prototype (service and production optimisation)

Rubber injection machine

Clamping force: 6500kN

Location: Slovakia

 

- Service hydraulics
- Machine production optimisation
- New external heating devices delivery and installation

Engel 500 - complete reconstruction and transformation to 2C machine prototype

Engel 500 - complete reconstruction and transformation to 2C machine prototype (Maschinenumbau)

Injection molding machine reconstruction (IMM Retrofit) and transformation for double-barrelled production

Multicomponent parts production

Original machine: Engel 500

Clamping force: 5000 kN

Location: Canada

 

- IMM reconstruction - Retrofit with Keba controler CP052Y + extensional modules + Hotrunner 24 zones module

- 2 Servo pumps installation (200l/min + 65l/min): Phase Drive, Phase motor, Casappa pumps

- second injection unit assembling and installation from the back side

- rotary table commissioning

- special production sequence and requirements

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