LAUFFER Compression machine renovation

Laufer - Complete reconstruction with Keba system

Compression molding machine reconstruction

 

Clamping force: 1000kN

Location: Czech Republic

 

Retrofitting with Keba controler CP051Y + extensional modules + Keba Speed pump

Equipped with auto safety gate

Keba servo pump

Machine sequencer

Coining/venting functionality

Other special production requirements

 

REP rubber machine transformation to silicone production

Complete renovation included new Keba controller and silicone stuffer installation on REP machine

Complete reconstruction of old REP machine and rebuild to silicon parts production. Included the new Keba system installation, manufacture and installation of silicone stuffer.

 

Year of construction 1996

Typ: REP DP330T

Clamping force: 3300kN

Automotive

Location: Morocco

 

- Manufacture of silicone stuffer and installation on the REP machine

- Transformation to silicone production

- complete reconstruction included new Keba controller 

- Servo pump installation (125 l/min): Phase Drive, Phase motor, Casappa pump

 

ENGEL ES700/175 – renovation including Keba control installation and Parker energy saving inverter

Engel ES700/175 complete renovation and modernisation

Renovation and modernisation of Engel injection molding machine, Keba retrofitting and inverter installation

 

Year of production: 1989

Type: ES700 / 175

Clamping force: 1750 kN

Location: Czech Republic

 

- control exchange by new Keba system and extensional IO modules

- new electro: wiring, cables, cabinets, sensors, …

- additional 24 heating zones

- installation of Parker inverter to save energy

- custom application development based on customer requirements

 

PAN STONE Inj-500/4000 - controller exchange by new Keba control system

Pan Stone Inj-500/4000 controller exchange

Exchange of obsolete original Fuji controler by Keba system

Retrofit of 2 vertical rubber injection molding machines

Year of construction 2019

Model: PAN STONE Inj-500/4000-A-FIFO

Clamping force: 5000kN

Automotive

Location: Morocco

  

Success story:

Customer (automotive supplier) bought 2 new Pan Stone machines equipped with very obsolete controller from Fuji.

Although the machines itself are very good and heavy, the orig. controller limits the usage of the machines and causes very unstable production. 

The application was very incomprehensible and made customer's life very complicated.

After discussion we considered to replace orig. controller by Keba system with application, which was adjusted for his production.

Exchange and commissioning of both machines were successfuly finished in one week !!! and after short production break, the machines produce stable 24h per day. All production guys are very, very happy.

And this is the main reason why I am doing this job - make the machines better!

 

DESMA 968.400 DRC2000 control system exchange

Vertical rubber injection molding machine renovation

Original obsolete Siemens exchanged by Keba system

Year of construction 1999

Type: Desma 968.400 DRC2000

Clamping force: 4000 kN

Automotive

Location: Poland

  

- Original old Siemens kicked out by Keba controller

- Custom application specialized for specific parts and quality control

- special production sequence (free programmable machine sequencer)

 

BERGES BDPHAS-250 - renovation, modernisation with new Keba controll and Parker inverter

Compression molding machine reconstruction

Berges renovation including New Keba control system installation, new cabinet, wiring, hydraulic service, energy saving Parker inverter.

Year of construction: 1984

Clamping force: 2500 kN

Location: Germany

  

- New Keba controller CP051Y + extensional IO modules

- Parker frequency inverter

- Regulation of additional 24 heating zones

- New safety gates

- Custom application with machine sequencer and other special production requirements

 

 

LSMtron LS1800S Two platen IMM - Keba retrofit

LSMtron 2 platen injection molding machines renovation

Original obsolete controller replacement by Keba controller installation and machines commissioning

Year of construction 2010, 2011

Typ: LS1800S_i215S and LS1800_i150S

Clamping force: 18000 kN

Location: Russia

Automotive

 

- Controller exchange

- Keba controller installation 

- implementation of new customer requirements

- commissioning and test in production

- 2 machines LS1800S_i215S and LS1800_i150S

 

Another 2 REP machines finished!!!

2x REP DP330T - Keba retrofit

 

Rubber injection molding machine complete reconstruction

Solution when your project can not cover new machine (or maybe even when can cover)!

Year of construction 1996

Typ: REP DP330T

Clamping force: 3300kN

Location: Morocco

 

- complete reconstruction - Retrofit with Keba controler CP051Y 

- Servo pump installation (125 l/min): Phase Drive, Phase motor, Casappa pump

 

 

Doush rubber injection machines - application, commissioning and optimisation

Doush rubber injection machines

Rubber injection molding machine

Year of construction 2018

Typ: Doush 600, Doush 275

Clamping force: 6000kN/2750kN

Location: Serbia

 

- Programming of the new customer application optimised for special production features

- Equipped with Keba controller

- Commissioning and optimisation

- Implementation of special customer requirements

REP DP330T complete renovation included new Keba controller

REP DP330T complete renovation included new Keba controller

Vertical rubber injection molding machines REP renovation

Complete reconstruction of 4 old REP machines included the new Keba system installation

Year of construction 1996

Typ: REP DP330T

Clamping force: 3300kN

Automotive

Location: Morocco

 

- complete reconstruction / renovation

- new Keba control system installation

- Servo pump installation (125 l/min): Phase Drive, Phase motor, Casappa pump

- new customer control application and user interface based on customer requirements

 

Why us
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Specialization
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